Sectional screw flighting plays a vital role in moving bulk materials efficiently. If you work with conveyors or material-handling equipment, understanding how sectional flighting works can help you choose the right solution and reduce downtime. This post will explain the basics, applications, benefits, and how custom orders can meet your specific needs.
What is Sectional Screw Flighting?
Sectional flighting is a type of screw conveyor flighting made from preformed sections that are joined together, usually by welding. Unlike continuous flighting, which is one long piece, sectional flighting is individual 360 degree sections. This modularity makes it easier to replace worn sections instead of the entire conveyor.
These sections are available in a variety of materials, including stainless steel, mild steel, and abrasion-resistant alloys. Choosing the right material depends on the type of material you are moving and the environment of your operation.
Components of Sectional Flighting
Each sectional screw flighting system consists of several key parts:
- Sections/flights – the helices that push the material along the conveyor.
- Hub or shaft – the center shaft that the flights attach to.
- Fabrication – welding the components together.
Sizes and pitches can vary depending on load, material type, and conveyor length. The flexibility of sectional design makes it easier to handle heavier materials or abrasive substances without replacing the whole screw.
Applications for Sectional Flighting
Sectional screw flighting is used in a wide range of industries where bulk material must be moved efficiently. Here are some examples:
- Food processing – moving grains, powders, or ingredients with minimal downtime.
- Mining and minerals – transporting ores, coal, or gravel in a controlled manner.
- Wastewater and sludge handling – moving grit, sludge, or other waste materials.
- Construction and cement – handling sand, gravel, or cement efficiently.
- Metalworking – transporting metal chips or scrap from machines.
Sectional flighting allows for easier maintenance and replacement in these industries, which keeps operations running smoothly.
Advantages of Sectional Flighting
Sectional flighting offers practical benefits:
- Replaceable sections reduce downtime and repair costs.
- Custom lengths and diameters can match your specific conveyor needs.
- Flexibility for abrasive or sticky materials and allows for non standard od, id, and pitch.
For any operation that relies on a screw conveyor, these advantages improve performance without complicating maintenance.
Sectional Screw Flighting Custom Orders
Sometimes standard flighting doesn’t meet your requirements. That’s where sectional screw flighting custom orders come in. Custom orders allow you to specify:
- Material type
- Diameter and length
- Section pitch and thickness
- Assembly method
A custom solution makes sure the conveyor performs efficiently for your material, whether it’s sludge, grain, or metal chips. Reinke & Schomann will work with you to create the right flighting for your application.
Choosing the Right Flighting
When selecting sectional flighting, consider:
- Material characteristics – abrasive, sticky, or corrosive.
- Conveyor length and load requirements.
- Ease of maintenance and section replacement.
Consulting with a manufacturer like Reinke & Schomann for a custom order can save money over time by reducing downtime and extending the lifespan of the conveyor.
Maintenance Tips
Keeping sectional screw flighting in good condition is simple if you follow a few guidelines:
- Inspect sections and bolts regularly.
- Replace worn sections immediately.
- Check alignment and secure fasteners.
Proper maintenance maximizes performance and keeps your conveyors running reliably.
Every Worn Section Costs You. Fix It Before It’s Too Late.
Sectional screw flighting offers flexibility, durability, and cost savings for a variety of industries. Custom orders provide the exact configuration you need to handle specific materials efficiently. Contact Reinke & Schomann to get the right sectional screw flighting for your operation.